HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)

MACHINE# 13188

SPECIFICATIONS:

PURPOSE: TO MELT ZINC, CAST IT INTO STRIP, ROLL IT DOWN TO FINISH GAUGE, COIL,
AND CREATE CALOTS. ALSO MOST RECENTLY USED TO CAST ALUMINIUM STRIP OF 16MM,
19MM AND 25MM THICK.

APPLICATION: TO PRODUCE ZINC CALOTS AND COMPONENTS IN ZINC CHLORIDE BATTERIES,
BUT CAN BE USED FOR MANY OTHER ZINC APPLICATIONS INCLUDING CASTING ZINC SLABS
FOR ELECTROPLATING OF 250mm (10") x 300mm (12") x 25mm (1") OR CASTING
ALUMINUM STRIP/SLUGS.

THE LINE CONSIST OF:

MELTING FURNACE:

TYPE: STATIONARY REVERBERATORY FURNACE (NATURAL GAS), NEW 2015

CAPACITY: 17 TONS for Aluminum, 45 TONS for zinc
QUANTITY: 1 Recuperative supply hot air N/G Burners
BURNERS CAPACITY: 2 x 1.500 kW/h = 3.000 kW/h, 2.580.000 kCal./h
POWER SUPPLY: 380 VOLTS, 3 PH., 50 HZ
* FOR PRODUCTION CAPACITY TABLES GO TO END OF THIS QUOTE.
MELT RATE: 3.800 KG/HR. (8,380 Lb./Hr.)

CASTING MACHINE:
MANUFACTURER: HAZELETT CORP. (U.S.A.)
TYPE: TWIN BELT CONTINUOUS
THICKNESS RANGE: 9.5mm - 50mm (0.375" - 2") ZINC
16MM - 25MM (0.63" - 1") ALUMINIUM
MAXIMUM WIDTH: 305mm (12")
WIDTH AT START-UP: 285mm (11.2") MAX.
WIDTH FOR MAJORITY OF PRODUCTION: 285mm (11.2")
BELT WIDTH: 508mm (20")
CASTING SPEED RANGE: 2.69/13.46m/Min. (8.8/44 FPM)
CASTING SPEED FOR MAJORITY OF PRODUCTION: 6.78m/Min. (22 FPM)
CASTER DRIVE MOTOR POWER: 1.36/7.46 kW
MIN./MAX. RPM: 400/2200 RPM
OVERALL GEAR RATIO: 313.05:1
MAXIMUM PRODUCTION: 10,900 KG/HR. (24,000 LB./HR.)
CASTER COOLING WATER FLOW
RATED AT MANIFOLD: 5680 L/Min. @ 2.46 BARS
COOLING REQUIREMENTS: 453,000 K CAL/HR.
APPROX. POWER EACH MAIN PUMP: 55 kW @ 1440 RPM
TYPICAL SIZE PRODUCED: 12.7mm (1/2") THICK x 305mm (12") WIDE

HOT ROLLING MILL 1:
MANUFACTURER: WELLMAN ENGINEERING (U.K.) LTD.
TYPE: 2-HI HOT MILL
ROLLS: WATER COOLED W/RECIRCULATION SYSTEM
SCREWDOWNS: MOTORIZED
TYPICAL ZINC REDUCTION: 12.7mm - 6mm (1/2" - 0.236")
ROLL DIAMETER: 435mm (17") MAXIMUM
ROLL FACE LENGTH: 425mm (16 3/4")
MILL SPEED: 27.5 M/Min. (90 FPM)
ROLL LOADING CAPACITY: 300 TONS MAXIMUM
SCREWDOWN, 2 MOTORS EACH: 6.7/8.5 KW @ 1410/2850 RPM
MAXIMUM ROLL GAP: 34mm (435 ROLLS) (1.34")
SCREWDOWN ADJUSTMENT SPEED: 4.8mm/Min. (0.19 IPM) MINIMUM
9.69mm/Min. (0.38 IPM) MAXIMUM
ROLLING TEMPERATURE INCOMING: 200-250 DEG. C (391-482 DEG. F)

MATERIAL SECTION: 285mm (11.2") x 12.7mm (1/2") THICK
TYPICAL ZINC
MATERIAL REDUCTION: 12.7mm (1/2") x 6mm (0.236") THICK
TYPICAL
OTHER RELEVANT DATA:
D.C. DRIVE MOTOR: 0/100/200 KW
0/800/1600 RPM
DRIVE GEARBOX RATIO: 79.6:1 REDUCTION

HOT ROLLING MILL 1 RECOILER:
CAPACITY: 1500 KG (3300 LBS.)
DRIVE: 35 kW DC VARIABLE SPEED
SPEED RANGE: 0-55m/Min. (0-180 FPM)
COIL CAR
COIL PUSHOFF: HYDRAULIC

HOT/COLD ROLLING MILL 2:
MANUFACTURER: WELLMAN ENGINEERING (U.K.) LTD.
TYPE: 2-HI HOT/COLD MILL
SCREWDOWNS: MOTORIZED
MATERIAL: 99.99% COMMERCIALLY PURE CAST ZINC
ROLL DIAMETER: 435mm (17")
ROLL FACE LENGTH: 425mm (16 3/4")
SCREWDOWN MOTORS (2): 6.7/8.5 KW @ 1410/2850 RPM
MAXIMUM ROLL GAP: 34mm (435 ROLLS) (1.34")
SCREWDOWN ADJUSTMENT SPEED: 4.8mm/Min. (0.189 IPM) MINIMUM
9.69mm/Min. (0.3815 IPM) MAXIMUM
HOT ROLLING INFO:
MATERIAL TEMPERATURE INCOMING: 200-250 DEG. C (391-482 DEG. F)
MATERIAL SECTION: 285mm (11.2") x 6mm (0.24") TYPICAL
MATERIAL REDUCTION: 6mm (0.24") x 3mm (0.12")

COLD ROLLING INFO:
MATERIAL TEMPERATURE INCOMING: 20 DEG. C (68 DEG. F)
MATERIAL SECTION: 285mm (11.2") x 3mm (0.12") TYPICAL
MATERIAL REDUCTION: 3mm (0.12") x 0.45mm (0.018")
(IN 4 PASSES)
OTHER RELEVANT DATA:
D.C. DRIVE MOTOR: 0/500/500 KW
0/850/1600 RPM
DRIVE GEARBOX RATIO: 8.3:1 REDUCTION
TYPICAL STRIP WIDTH: 285mm (11.2")
TYPICAL ZINC REDUCTION (HOT): 6mm - 3mm (.240"- .120")
TYPICAL ZINC REDUCTION (COLD): 3mm - 0.45mm (.120"- .017") IN 4 PASSES
ROLLS: WATER COOLED

PAYOFF REEL:
MANDREL DIAMETER EXPANDED: 610mm (24")
MANDREL DIAMETER COLLAPSED: 535mm (21")
CARRYING CAPACITY: 1500 KG (3300 LBS.) MAXIMUM
COIL OUTSIDE DIAMETER: 1250mm (49") MAXIMUM
COLD ROLLING LINE SPEED: 190 M/Min. (624 FPM)
PAYOFF (RPM): 49 RPM (MIN.) 1250mm (49")
99 RPM (MAX.) 610mm (24")
OTHER RELEVANT DATA:
D.C. DRIVE MOTOR: 0/20/20 KW
0/640/1600 RPM
GEARBOX RATIO: 14.5:1 REDUCTION
14.5 REDUCTION

MILL EQUIPPED WITH TWO RECOILERS w/BELT WRAPPERS:
TYPE: EXPANDING MANDREL
MANDREL SIZE EXPANDED: 610mm (24")
MANDREL SIZE COLLAPSED: 585mm (23")
CARRYING CAPACITY MAXIMUM: 1500 KG (3307 LBS.)
COIL OUTSIDE DIAMETER: 1250mm (49")

HOT ROLLING:
LINE SPEED: 55 M/Min. (180 FPM)
MANDREL SPEED: 14-28 RPM
COIL DIAMETER: 1250mm (49") - 610mm (24")

COLD ROLLING:
LINE SPEED: 250 M/Min. (820 FPM)
MANDREL SPEED: 64-130 RPM
COIL DIAMETER: 1250mm (49") - 610mm (24")

OTHER RELEVANT DATA:
D.C. DRIVE MOTOR: 0/35/35 KW
0/640/1600 RPM
DRIVE GEARBOX RATIO: 52:1 HOT ROLLING
11.48:1 COLD ROLLING
COIL PUSHOFF: HYDRAULIC
BELT WRAPPER
COIL CAR

FUME EXHAUST SYSTEM

COIL EXTRACTION SYSTEM:
TYPE: WALKING BEAM
CAPACITY: 21 COILS
WEIGHT PER COIL: 1500 KG (3300 LBS.)
COIL O.D.: 1250mm (49")
COIL WIDTH: 300mm (11.8")

JIB CRANE 1:
CAPACITY: 2 TON
HOIST SWIVEL: 3000mm (118")
MAXIMUM LIFT ABOVE FLOOR: 2900mm (114")

JIB CRANE 2:
MANUFACTURER: PELLOBY
CAPACITY: 3.2 TON
HOIST SWIVEL: 6400mm (251")
MAXIMUM LIFT ABOVE FLOOR: 3200mm (126")
ELECTRICS: 380 VOLT

HYDRAULIC UNIT: 82 - 110 BAR PRESSURE

CALOT BLANKING PRESS 1:
MANUFACTURER: RHODES (U.K.) LTD.
TYPE: DOUBLE SIDED, SINGLE HELICAL
CAPACITY: 151 TON
STROKE: 31.75mm (1 1/4")
OPENING: BED PLATE TO RAM STROKE
298mm (11 3/4")
RAM ADJUSTMENT: 76mm (3")
BED AREA: 736mm (29") x 610mm (24")
WIDTH BETWEEN SLIDES: 889mm (35")
STROKES PER MINUTE: 0-100

CALOT BLANKING PRESS 2:
MANUFACTURER: RHODES (U.K.) LTD.
TYPE: DOUBLE SIDED, SINGLE HELICAL
CAPACITY: 200 TON
STROKE: 31.75mm (1 1/4")
OPENING: BED PLATE TO RAM STROKE
298mm (11 3/4")
RAM ADJUSTMENT: 76mm (3")
BED AREA: 736mm (29") x 610mm (24")
WIDTH BETWEEN SLIDES: 889mm (35")
STROKES PER MINUTE: 0-100

COIL UPENDER:
COIL WEIGHT: 1500 KG.

NEWALL CHURCHILL MODEL C ROLL GRINDING MACHINE

IN ORDER TO MAINTAIN THE PROFILE ON THE ROLLS.
COMPRISED OF THE FOLLOWING EQUIPMENT ITEMS:

WHEEL LIFTING ATTACHMENT
HYDRAULICS OIL FEED SYSTEM
CENTER GRINDER
ELECTRICAL CONTROL PANEL AND ASSEMBLY
2 HEADSTOCKS
TAILSTOCK
ROLL BALANCE SUPPORTS x 2
GRINDING WHEEL AND ASSEMBLY
1.5 TON ELECTRICAL HOIST FOR THE ABOVE GRINDER
MINUS AND PLUS CROWN GRINDING FEATURED

NEWALL CHURCHILL ROLL GRINDER:
YEAR OF MANUFACTURE: 1982
MODEL / SERIAL NO.: 82 C / 20" x 72" 001
1.5 TON ELECTRICAL HOIST
ELECTRICAL CONTROL PANELS AND ASSEMBLY

LOTS OF SPARE PARTS OF EQUIPMENT, INCLUDING THREE SETS OF ROLLS WITH CHOCKS,
BEARINGS, SLUG BLANKING TOOLS, HYDRAULIC/PNEUMATIC VALVES AND COMPONENTS,
GEARS, GASKETS, SEALS, CORES, AND OTHERS RELEVANT EQUIPMENT, ETC.

Hazelett Casting & Hot/Cold Rolling Line Actual Production Capacity:

Daily; 1 shift (8 hours)
Width:.......... 305mm
Thickness:....... 19mm
Speed:.......... 4.3mt/min.

For Aluminum strip casting: Al gravity: 2.7gr/cm3
Weight/min = 30.5cm x 1.9 cm x 430cm/min x 2.7gr/cm3 = 67.2 kg/min.
W one hour = 60min x 67.2 kg/min = 4.032kg/h.
W one day = 8h x 4.032 kg/h = 32.2 tons. (One shift, 8 hours/day)
W annual = 300 days x 32.2 tonnes/day = 9677 tons. (One shift, 8 hours/day)
W annual = 2 shifts x 9677 tons = 19.354 tons/year (For two shifts)

For Zinc strip casting: Zn gravity: 7.14 gr/cm3
W daily = 85 tons/day (One shift, 8 hours/day)
W yearly = 25.500 tons/year (One shift, 8 hours/day, 300 days/year)
W yearly = 51.000 tons/year (For two shifts)

**PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**

**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**