MACHINE# 12729
SPECIFICATIONS:
MANUFACTURER: .......... SCHUMAG A.G. (GERMANY)
YEAR OF INSTALLATION:... 1998
GENERAL DESCRIPTION: A STATE OF THE ART THREE STATION SCHUMAG COPPER TUBE
DRAWING SYSTEM WITH COILER TO CONTINUOUSLY DRAW TUBE FROM 83mm (3 1/4")
DOWN TO 38.1mm (1 1/2") IN ONE OPERATION.
LINE CONSIST OF:
1. PICK AND PLACE CRANE
MANUFACTURER: .......... DEMAG/ASMAG
YEAR OF MANUFACTURE: ... 1998
PURPOSE: FULLY AUTOMATIC PICKUP OF 75mm-85mm (3.35") DIA. TUBE FROM EXTRUSION
PRESS STORAGE AREA FOR LOADING INTO ENTRY TABLE OF CASCADE LINE.
2. SHELL TUBE STORAGE RACKS
CAPACITY: 600 SHELL TUBES FROM EXTRUSION PRESS
DESIGN INCLUDES: TEN HIGH TUBE VERTICAL ACCUMULATOR RACKS AT PRESS CONVEYOR
EXIT AND CASCADE INFEED.
INCLUDES AUTOMATED TUBE TRACKING SYSTEM
3. TUBE PREPARATION STATION
YEAR OF MANUFACTURE: ... 1998
NORMAL SHELL O.D.: ..... 85mm (3.35")
NORMAL SHELL LENGTH: ... 32m (105 FT.)
PROCESS: DIMPLES -> LUBRICATES -> INSERT 3 PLUGS (ONE FOR EACH PASS),
AND POINTS TUBE HYDRAULICALLY
POINTER: ASMAG 350 TON HYDRAULIC SQUEEZE POINTER
4. SCHUMAG - FIRST PASS
MODEL: ...................... SCHUMAG MODEL IIIB/20
SERIAL NO.: ................. 96024-26
INCOMING TUBE DIAMETER: ..... 83mm (3 1/4")
INCOMING TUBE WALL THICKNESS: 3.8mm (0.15")
DRAWBAR PULL: ............... 200 KN
OPERATING SPEED: ............ 40m/min. (131 FPM)
EXIT O.D.: .................. 63.5mm (2 1/2")
I.D. LUBRICATION SYSTEM: .... BATOYLE
DISCHARGE OPTIONS:
1. STRAIGHT LENGTH - GO TO AUTOMATED SHEAR
2. 2ND PASS - GO TO UBEND AND SCHUMAG No. 2
5. SCHUMAG - SECOND PASS
MODEL: ...................... SCHUMAG MODEL IIB/15
INCOMING TUBE DIAMETER: ..... 63.5mm (2 1/2")
INCOMING TUBE WALL THICKNESS: 3mm (0.118")
OUTGOING TUBE O.D.: ......... 50.8mm (2")
SPEED: ...................... 60m/min. (200 FPM)
DRAW PULL: .................. 150 KN
6. SPEED COMPENSATOR WHEEL
BETWEEN BENCHES 2 & 3
7. SQUEEZE POINTERS FOR BREAK RE-POINT
BEFORE BENCH 2 & 3 IF NEEDED
8. SCHUMAG THIRD PASS
MODEL: ...................... SCHUMAG MODEL IIB/10
INCOMING TUBE DIAMETER: ..... 50.8mm (2")
INCOMING WALL THICKNESS: .... 2.5mm (0.1")
OUTGOING TUBE O.D.: ......... 38.1mm (1 1/2")
SPEED: ...................... 85m/min. (280 FPM)
DRAW PULL: .................. 100 KN
CUT-TO-LENGTH (FOR STRAIGHT STOCK): SCHUMAG HVM NICK AND BREAK CUTOFF
CAN CUT LENGTH PRODUCT AFTER No. 2 OR No. 3 BENCH
LENGTH OF STRAIGHT CUT: UP TO 12m (39 FT.)
9. TUBE BENDING STATION (FOR COIL STOCK) TO CHANGE DIRECTION 90 DEGREES
AND PROCEED TO COILER
10. TUBE COILING STATION: SCHUMAG
UPENDER WITH COIL TAIL POSITIONING
11. CURRENT ELECTRICAL SYSTEM
(CAN BE CHANGED)
NOMINAL VOLTAGE: ..... 415 VOLT, 3 PHASE, 50 HZ
CONTROL VOLTAGE: ..... 240 VOLT, 3 PHASE, 50 HZ
VALVE VOLTAGE: ....... 24 VOLT D.C.
REQUIRED AIR PRESSURE: 6 BAR
REQUIRED AIR: ........ 3125 l/min.
NOTE: MACHINE VERSATILITY:
-MAY BE EASILY INSTALLED IN A DIFFERENT CONFIGURATION TO BEST ACCOMMODATE
SPACE AVAILABLE
-ELECTRICS MAY BE CHANGED TO SUIT LOCAL POWER SUPPLY
-HUGE QUANTITY OF TECHNICAL SUPPORT MANUALS AND PRINTS
**PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**
**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
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