1250 TON SCHLOEMANN EXTRUSION PRESS WITH PIERCER, REBUILT 2008 [12577]

MACHINE# 12577

SPECIFICATIONS:

MANUFACTURER: ....................... SCHLOEMANN AG (GERMANY)
TYPE: ............................... OIL HYDRAULIC DIRECT EXTRUSION PRESS
PREVIOUS USE: ....................... COPPER TUBE (SUITABLE FOR OTHER METALS)
NO. OF COLUMNS: ..................... 4
RATED EXTRUSION CAPACITY: ........... 1250 METRIC TONS
BILLET SIZE (COPPER):
- DIAMETER: ........................ 177mm (7")
- LENGTH: .......................... 430mm (17")
- WEIGHT: .......................... 92 KG (200 LB.)
MAIN RAM DIAMETER: .................. 176mm (7")
HYDRAULIC PUMPS:
- MANUFACTURER: .................... REXROTH
- QUANTITY: ........................ 3
- MOTORS (EACH): ................... 240 kW, 400 VOLTS, 3 PH, 50 HZ
- MODEL: ........................... A4 VS0 500 E0L
- FLOW RATE: ....................... 500 LITER/MIN. FOR EACH PUMP
- MOTOR YEAR OF MAKE: .............. 2008
- OIL TANK CAPACITY: ............... 10,000 LITERS (2640 GAL.)
CONTROLS: ........................... ALLEN BRADLEY
ORIGINAL YEAR OF MANUFACTURE: ....... 1965
YEAR OF TOTAL REBUILD: .............. 2008
BILLET FURNACE:
- MANUFACTURER: .................... RIPOCHE (FRANCE)
- YEAR OF MANUFACTURE: ............. 1995
- BILLET DIAMETER: ................. 177mm (7")
- BILLET LENGTH: ................... 430mm (17")
- CAPACITY: ........................ 1600 KG/HR. (3527 LB./HR.)
- FUEL: ............................ NATURAL GAS 9900/Kcal/Nm3
- GAS PRESSURE: .................... 2 BARS
- BILLET TEMPERATURE: .............. 900 DEG. C (1650 DEG. F)
- PRECISION TEMPERATURE @ 900 DEG. C +/- 10 DEG. C
- CONTROLS: ........................ TELEMECANIQUE
- AIR PRESSURE: .................... 4 BARS MINIMUM, 5-7 BARS NORMAL
- MAXIMUM NO. OF BILLETS IN FURNACE: 28

THE PRESS AND ALL COMPONENTS ARE INSTALLED AND OPERATIONAL

THIS PRESS WAS REBUILT IN 2008 AT A COST OF NEARLY ONE MILLION U.S. DOLLARS
AND THE FOLLOWING WAS SUPPLIED DURING THE UPGRADE:

HYDRAULICS:

THE SUPPLY OF 1 MAIN AND ANCILLARY PUMP MOTOR SETS;

3 NEW A4VSO500E02 PUMPS, DRIVEN BY 3 X 200 KW 400V 3PH 50 HZ ELECTRIC
MOTORS, EACH DELIVERING 500 L/MIN AT 210 BAR, ANCILLARY PUMP/MOTOR SET
DELIVERING 75L/MIN AT 210 BAR AND CIRCULATING FILTER/COOLING PUMP MOTOR SET.

1 MAIN PRESS CONTROL MANIFOLD ASSEMBLY, TESTED AND PAINTED TO BOSCH
REXROTH STANDARDS.

1 CONTAINER AND MANDREL CONTROL MANIFOLD ASSEMBLY.

1 ANCILLARY VALVE MANIFOLD ASSEMBLY COMPRISING OF A 7 STATION CETOP 5
VALVE MANIFOLD ASSEMBLY TO OPERATE THE BILLET TRANSFER, BILLET LOADER, DUMMY
BLOCK PUSHER; DIE LOADER; DUMMY BLOCK, SHEAR/SEPARATE AND FLAP ACTUATORS.

1 NEW HYDRAULIC TANK; COMPLETE WITH FITTINGS TO SUIT EXISTING PRE-FILL VALVE
POSITIONS.

ELECTRICALS:

A NEW PLC PANEL WITH ALLEN BRADLEY SLC SERIES PROCESSOR;

A NEW OPERATORS CONTROL STATION WITH ALLEN BRADLEY TOUCH SCREEN;

NEW PLC AND ALLEN BRADLEY RS VIEW SCADA SOFTWARE WITH NEW CONTROL PROGRAM FOR
EXTRUSION PRESS MANAGEMENT INFORMATION SYSTEM

FOR THE SUPPLY OF CABLES.

THREE MAIN MOTOR STARTER PANELS INCORPORATING 1000 AMP INCOMING BREAKER AND
CONTAINER HEAT CONTACTOR

OTHERS:

TWO DOUBLE ACTING HYDRAULIC CYLINDERS 210mm DIAMETERS, BORE
WITH 110mm DIAMETER PISTON ROD FOR MOVEMENT OF MAIN RAM.

THREE LINEAR TRANSDUCERS, COMPLETE WITH MOUNTING BRACKETS
AND ACTUATORS INCLUDING CONTROL CARDS FOR INTERFACE WITH THE PLC.

FOUR PRESSURE TRANSDUCERS.

ALL CABLES COMPRISING OF A COMBINATION OF MAIN MOTOR AND POWER
CABLES AND MULTI CORE CONTROL CABLES

MAIN RAM RUBBER SEAL 900mm x 950mm x 114mm
PIERCER RAM RUBBER SEAL 360mm x 400mm x 100mm

2 CYLINDER BUSHINGS

CONTAINER CYLINDER ROD DIAMETER 240mm

2 GLAND BUSHINGS

2 PIERCER PISTON RODS

1 HOLLOW STEM

ONE SET OF HYDRAULIC SPARES

ONE SET OF 3 SIZES OF CAP SCREWS

ONE SET OF ELECTRICAL SPARES

ONE SET OF LIMIT SWITCHES

ONE SET OF PARTS TO MODIFY THE PRE-FILL VALVE

APPROXIMATE COST FOR THIS UPGRADE IN 2008: $1 MILLION U.S. DOLLARS

THIS REBUILT EXTRUSION PRESS IS INSTALLED FOR EASE OF INSPECTION AND AVAILABLE
FOR IMMEDIATE SALE AT A VERY REASONABLE PRICE

**PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**

**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**