VARIOUS MANUFACTURERS Complete Plant COMPLETE PLANTS | Machinery International Corp
Overview
Type:
COMPLETE PLANTS
Manufacturer:
VARIOUS MANUFACTURERS
Model:
Complete Plant
Stock #:
11708
Status:
For Sale
Description

BRASS ROD MANUFACTURING PLANT FOR SOLID ROUNDS, HEXES AND SHAPES (11708)

Specifications

MACHINE # 11708 COMPLETE PLANT LIQUIDATION **TO BE SOLD AS ENTIRE PLANT OR AS INDIVIDUAL MACHINES** MACHINERY INTERNATIONAL CORP has available for sale the following brass rod manufacturing plant. Plant can also be used for extrusion of Aluminum Products. The total plant available is sufficient to construct a rod plant capable of producing 10,000 tons per annum of solid brass rounds, hexagons, octagons and shaped extrusions within the size range 3.18 mm Dia. to 62 mm Dia. The detail of the total plant available is as follows: 1) SEMI CONTINUOUS CASTER (10766) Make: Technica Guss Year: 1974 Type: 250 DR 111 SNE Serial No: R73.08.200 No of stands: 3 (independent) Strand Dia: 2 x 8" - 1 x 10" Holding Furnace Capacity: Usage ~ 6200 kg HEEL ~ 2000 kg Electrical Specification: 415 V 3 Phase - Two Inductor Coils (two spare coils) Holding Furnace: 300 KW 400 A 3 Flying Saws - Each: 22 KW 93 A total 3 Drives - Each: 11 KW 54 A total 1 Hydraulic tilt Unit: 7.5 KW 15 A 3 Fans: 5.5 - 1.5 - 2.2 KW 20 A total Total Connected Load: 580 A One Holding Furnace (3 Strands) Including: One spare Body (bare) One spare Inductor (ready) Two spare Coils Three spare Front Plates (including Coolers) One spare W-Channel Mould One Withdrawal Unit (3 Strands) Including: One spare Gear Box (ready Two spare Hydraulic Drives (ready) Three Flying Saws Including: One spare Unit (ready) Three Billet Runways Three Billet stillages 2) CASTHOUSE EQUIPMENT One (1) Ajax Channel furnaces, 600kW, 5t capacity, 2.5t heel. Melt rate 2 tons per hour. Comes complete with spare body mounted ready to go on a wheelable transfer frame as well as having two spare inductors (7387) One (1) Ajax Channel furnaces, 300 kW, 3 ton capacity, 1 ton heel. Melt rate 600kg/hr. Complete with spare body mounted with inductor ready to go. Also has two other spare inductors Two (2) vibratory feeders for loading furnaces complete with hydraulically actuated infeed tipping buckets Two (2) x 3 strand static casting pits with moulds for 150mm Dia. and 200mm dia. One (1) vibratory dross sieve One (1) ingot casting conveyor One (1) only Noble and Lund Billet saw - 15Hp 30" blade Maximum 9" capacity, 3m table 3) EXTRUSION EQUIPMENT (7378) Billet heater Make: Maker unknown but utilizes all North American burner equipment. All gas train equipment fitted during recent refurbishment Year: Manufactured in 1973 and had a major refurbishment in 1987. Type: Natural Gas Fired Reverberator Furnace Current Operating Rate: 1.64 tons/hr. (150 mm Dia. Billet) Electrical Specification: 415 Volt 3 Phase 50 Hz Extrusion Press Maker: Lombard Type: 4 column, Gatelock type Rod Press Year: 1958 and refurbished in 1997 with new PLC, controls and video monitoring Rating: Extrusion 1800 US tons @ 3000psi Closing 134 US tons @ 3000 psi Return 80 US tons @ 3000 psi Container Seal 80 US tons @ 3000 psi Container Open 134 US tons @ 3000 psi Butt Shear 67 US tons @ 3000 psi Extrusion speed 1.5 to 38mm/sec Billet Size : Currently configured for 150mm and 203mm billet. Maximum size available is 203mm. Billet Length (maximum): 584mm Hydraulics: Oilgear 3 main pumps Variable Delivery Oilgear DV 150. 3 x 200 HP main drive motors. Electrical Connection: 415 V 3 Phase 50 Hz Container Heating 30kW Die Stack: 305mm dia x 213 thick Electrical Control Omron PLC with PC graphics screen and press monitor Major Tools: 3 x Containers and 3 x stems for 150mm billets. 1 x Container and 2 x stems for 203mm dia billet. Please note that this press is suitable for extrusion of both aluminum and brass. Runout Equipment Comprising: Initial Table Single Coiler Runout Table Cross transfer table Saw feed conveyor Cold product cut to length saw Coil conveyor Coil final quench tank Back end testing device for coil (Nick and Break) Coil removal capstan Runout Table: Effective length 30m Width 400mm Cast Iron cooling plates Cooling Table: Effective length 30m Width of Cooling table 2700mm Saw Charge Table: Length 25m Width 400mm Cutting saw : Donaldson Saw Range 150mm h x 75mm w (approx.) Motor 10 HP Saw Gauge Table: Length 6300mm Width 400mm Cutting length range 1600mm- 6300mm Coiler: Single unit Drum Size 905mm OD x 618mm ID Depth 250mm Drive 1x_.kW MicroDrive variable speed AC motor drive Coiler to suit Wire 3.6mm - 20mm dia Flat to 25.4mm x 3.2mm Complete with coil off-take conveyor, final water quench unit and nick and break back end test unit Electrical Connection: 415V 3 Phase 50 Hz Ancillary Press Equipment Comprising : Electric Die Oven - ___kW 1 t electric jib hoist for tool loading Die grit blasting machine Pedestal drill Tool assembly tables Tool racks 4) ROD PICKLE (7379) 4 x 600mm wide x 8m long x 750mm deep pickle tanks. Two units stainless steel, one (1) mild steel and one unit lead and brick lined. One (1) 1.5t overhead travelling crane to service pickle area. 5) ROD DRAWING EQUIPMENT Bigwood single chain rod and forming drawbench (7381) Draw load - 20t Bed length 9 m Speeds 3 (by gearbox selector) Motor power 35 HP Size range 14.58mm to 62mm Features Has backbench and fittings for use of single mandrel rod Schumag combined drawbench (7382) Size 0 Comprising: Pre-straightener Drawbench - Speed 30m/min. Two plane straightener with coiler attachment Shear Runout Overhead coil hoist for coil removal Preparation Equipment One (1) machine pointer - maximum 2" capacity One (1) Roll pointer 1/16" to " for Schumag One (1) Welder for Schumag One (1) Micro Products welder for Schumag One (1) small machine pointer One (1) large machine pointer One (1) Back End Testing station featuring feed racks and Nick and Break tester and cutoff saw. 6) ROD FINISHING EQUIPMENT Straightening and Cutting One (1) Bigwood reeler Model number RMT complete with infeed table and in line radial Arm cutoff saw, outfeed conveyor and box conveyor. Capable of 101.6 dia rod. (7384) One Keiserling and Albrecht reeler (2 work rolls and 5 back up rolls) with closeable inlet table, kined exit table and suitable for up to 50mm rod.(7385) One (1) Bigwood Model RS 2 8 roll single plane straightener rated to 1.375" Sq Steel. Complete with infeed table, outfeed rack, roller conveyor to in-line cutoff saw (7386) One (1) only 20ton stretcher with integrated inspection table and in line cutoff saw and packing conveyor. 7) TOOLING Approximately 1000 Extrusion dies, 50 Extrusion die holders, 400 Extrusion support tools and an array of drawing and forming dies for finishing of standard rounds, hexagons, squares, & octagons in ranges 3.96mm to 62mm. 8) CORECO SWARF DRYER (7408) Manufacturer: College Research Corp of Butler, Wisconsin Year of Installation: 1977 Model No.: 1231 Afterburner Model No.: 5003 Dryer Rated Capacity: 2000 Lbs./Hr. Dryer Specifications: Size: 1830mm W x 2590mm H x 5030mm L Weight: 5000 Kg Fuel: Natural Gas Elec Demand: 4.6 kW Zones: Two (2) Afterburner Specifications: Size: 1500mm Dia. x 2640mm H Weight: 8000 Lbs. Fuel: Natural Gas Fuel Demand: 2,700,000 BTU/Hr. (maximum) Capacity: 141 Cubic m/Min. Retention Time: 0.5 sec @ maximum flow For Further Information Contact: Steve McMillan steve@machyintl.com **Temporary Specifications Subject to Revisions** **PLEASE NOTE - CARE IS TAKEN TO GIVE ACCURATE AND RELIABLE DESCRIPTIONS, BUT THESE ARE NOT GUARANTEED, AND PROSPECTIVE PURCHASERS ARE ADVISED TO CHECK ANY VITAL DETAILS, THIS LIST HAS NOT BEEN VERIFIIED WHAT IS THERE AT TIME OF INSPECTION LIST WILL BE VERIFIED*** **PRICE QUOTE AS IS WHERE IS SUBJECT TO PRIOR SALE** * *ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**

BRASS ROD MANUFACTURING PLANT FOR SOLID ROUNDS, HEXES AND SHAPES (11708)

BRASS ROD MANUFACTURING PLANT FOR SOLID ROUNDS, HEXES AND SHAPES (11708)
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